He is a small business owner and a world traveler with a master's degree in communications from the University of Edinburgh, Scotland. After the engine has started and warmed up a bit, you need to start pulling the choke lever back gradually. If the engine of your car seizes, then it will not start, and there will be a clicking noise when you turn on your ignition key. Spread a thin film of battery terminal grease on the terminals and replace the cables. Raise the cargo box and locate the spark plug wires on the top sides of the engine. Causes of a faulty solenoid are varied. Manage Settings The John Deere Gator 4-by-2 is a maintenance cart with 500 lbs. Inspect all cabling running to and from your batteries and charger if you're still not getting a full recharge. Check the fuses to see if any are blown. If all else fails power wash the motor and at least you have a clean motor that doesn't work. The motor will turn over but will not fire. The John Deere Gator 6x4 utility vehicle has excellent traction, stability and low impact on sensitive turf. So I replaced the coil from J-D part #MIA11064 (AM133525) cleaned the magnets up on the flywheel with some fine sand paper gapped the new coil at .010 put it all back together and seems to be running fine now. This file contains all specifications,troubleshooting and repair procedures for the FE290D (9.5H.P,286cc) engine used in the Mule 500,520 and 550 models. Point the arrow of the filter downwards towards the engine. I don't know but does your carburetor have an anti-afterfire solenoid? Inspect your running lights for needed replacements. This gator has an interesting erratic problem I hope you could all help me out with. It is important to drain the fuel tank and let it dry. It is often the reason why a Gator may not start or starts and stalls immediately thereafter due to worn-out spark plugs. The gator seems to start fine on initial startup when cold. It is quite likely though that you will be able to solve the stalling problems by following the pointers provided in this article. The Sign Up Remove the reflective plate from each with a screwdriver and replace each bulb by twisting it off counterclockwise and inserting a new one clockwise. Notes: Make sure you're. In this article, we will look at multiple troubleshooting . Mule model:KAF300B, I've got a mule 550 also, here is a engine service manual i uploaded recently to a UTV forum, it has a troubleshooting section that includes spark issues, also be sure to set the Coil air gap at .012". I have John Deere D110 riding mower with a Briggs and Stratton 19.5 HP engine. Basic repairs can be handled without a service technician, but if you can't find the problem, a John Deere retail outlet should be equipped to help you. Kawasaki Mule 550,520,500 Engine repair manual. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. Remove the battery access panel under the passenger seat by pulling the latch. What to Do When Your John Deere Gator Has No Spark? The center electrode is the metal that protrudes from the firing end, while the ground electrode is the metal that bends around the center electrode of the plug. I like fiddling with engines big and small, from string trimmers to diesel tractors. Once charged, remove the cables, replace the access panel, and then try starting the Gator. Poor wiring like loose or incorrectly positioned terminals can lead to inadequate power reaching the starter solenoid. The fuel system must maintain optimum pressure throughout so that the fuel can pass through from the tank to the carburetor and over the cylinder. Will a John Deere 318 Run With Its Battery Disconnected? (Updated). This pressure is created by pumping the crankshaft, and as the fuel heats, the heat generates more pressure. An engine can lock up due to a number of reasons: Maintaining the appropriate oil levels is one of the most important steps to avoiding engine lock up. Still no luck. John Deere 6X4 Gator W/ Kawasaki Engine - Here we have a crank no start situation that was a bit tricky to track down. Learn which plants thrive in your Hardiness Zone with our new interactive map! Once you have the battery access panel, inspect the battery terminals for corrosion. Having said that, too much air in the carburetor is also not good for the Gator, as it will come in the way of the proper functioning of the engine. Contact John Deere for a load test on your batteries if the outlet isn't the problem and you still can't get a full charge. On the flip side, long periods of disuse (generally a year or more) results in low voltage as well. When I try turning it over it has carburetor backfire, - Answered by a verified Technician The CocoMocart Inline Fuel Filters (link to Amazon) comes in a pack of ten and has a magnet. Remove cables. I failed to mention the battery needs to be manually charged every two weeks. There is also the issue of over-tightening of bolts and other fasteners. You can access it by pulling the latch under the passenger seat. The lights are also dimming and going to no light while I drive it. As for major damages to the starter solenoid, you will need to replace the solenoid with a new unit. It is also recommended to turn the tractor lights on a few seconds before cranking as this can help increase the battery power in the cold. James Werning has authored books and articles on various websites. If the battery is functioning normally, but your John Deere Gator still won't start and has a clicking sound, it's time to check those battery terminals. Inspect the battery terminals for corrosion. Then turn the lights off before you start the cranking process. 2022 LawnMowerForum.com. For a better experience, please enable JavaScript in your browser before proceeding. For a better experience, please enable JavaScript in your browser before proceeding. Shift it into gear -- first forward, then reverse -- to . off the wall and cleaned it. Being a novice with some skills is getting a little frustrated. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The filter will have an arrow mark on it. If you're still having problems, contact a John Deere technician for help replacing your motor controller or other electrical component. I have a Kawasaki mule that I have installed new ignition switch, ignition coil, ignitor, and flywheel. Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance. A battery voltage below 12 or 12.45 volts is considered a low voltage. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! I have a John Deere 4x2 that is several years old and it won't start unless it's jumped. A damaged car battery should be checked by a technician. Slide the clamps toward the filter and tighten. To gain this cranking speed, you need to ensure that the engine oil weight is not too heavy, the battery is charged up, and any corroded battery or battery panels are replaced. For issues with the starter motor, its advisable to get a technician to handle the matter. Download one today. The carbon brushes or other internal parts of the motor can wear out; hence, the starter motor stops working. Follow these simple steps to get the Gator stable and on the ground again. One of the most common reasons for low voltage is age. The starter motor and starter solenoid make up this system together with other connections, including the starter gear and starter control terminal. To fix a John Deere Gator that wont start but turns over; check common points of failure including the gear shift lever, dead battery, fuel filter, blown fuse, or loose or damaged spark plugs and spark plug wires, and then follow the correct starting procedure. Heres a brief explanation video from YouTube of how the click no start problem occurs. But a reading above 12.45 volts is okay and can last a long while. Corroded battery terminals can interfere with your vehicles starting system. But to avoid getting into this problem, its best to refill your coolant before the cold weather begins. Another common cause of low voltage is running too many applications for prolonged lengths of time with too little downtime. Dont despair! Make sure that the gear shift is in neutral before you start the Gator. Posted on Published: March 29, 2021- Last updated: April 10, 2021. Is the plate they are all mounted on securely attached to the engine? You will need to continue this set of steps in a cycle until the engine starts. If you hear a really fast clicking noise when turning the ignition key to your John Deere Gator without it starting, then think of the state of its battery. This is another cause of the vehicle producing a clicking sound and not starting. Unfortunately, if the Gator wont start you might find yourself stranded with little hope of driving your 6x4 on stable ground again. Check the spark plug after removing it from the engine. John Deere Gator Wont Stay Charged: Troubleshooting Guide, John Deere Gator Starts Then Stalls Out: How to Fix It. All in all, the solution to a dead battery is either repair or replacement of the battery. I keep one of these on all winter and it prevents a lot of headaches come springtime. Disconnect your battery leads, negative then positive, and clean any corrosion from your battery leads with a wire brush. 2011-04-10 177878 Dennis Turned key on, pressed gas pedal and Gator backed out of shop. The consent submitted will only be used for data processing originating from this website. You can mash the throttle and push it just a . Sometimes, during harsh winter days, a John Deere Gator may have problems starting. Shift it into gear -- first forward, then reverse -- to test the transmission. You need to remove the battery access panel. This will result in difficulty in igniting the gasoline and keeping the engine cool by giving vent to the hot gas build-up inside. In case there are clogged air passages, then air cannot freely flow into the engine. It can also cause shorting, which is quite dangerous. JavaScript is disabled. The Fora platform includes forum software by XenForo. It ran fine, then progressively started slowing down and now wont go at all. of cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed. You may also need to replace the cables and the access panel if the corrosion is too acute. Harkins holds a Bachelor of Arts in journalism from the University of South Florida. Sometimes the problem can be as small as the batteries have run out of charge. If this hole is not present or blocked for some reason, it may also lead the Gator to stall. !Come along as I do a complete service on this gator, and some unexpected expens. Most models wont even turn over when in gear but Ive encountered some older models that do. If so I would check to make sure it's not the culprit. Corroded Battery Terminals. Once you have located it, unscrew the two hose clamps on either side of the filter and slide the filter out. For example, leaving lights on or playing the radio after the car is shut off. Nothing when I turn the key. Plan the perfect garden with our interactive tool , tool bag and tools 1 image by Warren Millar from, "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (gas)", "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (diesel)". That ground wire is white coming out of the switch and turns to black at the engine wiring harness. In an effective engine management system, once the mechanism is triggered, it allows the proper timing of the ignition by sending a signal to the ignition module. Lets troubleshoot this. Plug the charger into an electrical outlet and charge the battery according to the charger instructions. In the course of its functioning, a lot of grass and other things may get stuck inside the machine. Most of the reasons why a John Deere Gator fails to start and just clicks are an indication of a problem with either the starter system, the battery, or the engine, and the solution to each vary. Could this be electrical? Another common cause that leads to a stuttered start or stops your Gator from starting altogether is the development of corrosion on the battery panel. Since this occurrence i have replaced all fuel lines and carburetor. Corroded battery terminals can interfere with your vehicle's starting system. Rust buildup is also something to watch out for. Only then can you fix the problem and get your gator moving. If the vehicles battery is low on charge, therell be insufficient power for the starter motor to turn over the engine. Raise the cargo box. For issues with loose terminals, make repairs to ensure all connections are intact. Replace the access panel and try starting the Gator. If the carburetor cannot draw sufficient gas, then the engine will begin to stall. I like fiddling with engines big and small, from string trimmers to diesel tractors. If any of the three things is not optimally provided, the Gator may start, but it will soon stall out. A carburetor has many components and partsspray jets, floats, needle valves, and springs, to name a few. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. A faulty signal in your John Deere Gator will impair the normal functioning of the entire engine system. Inspect the battery under the hood for any green or blue deposits on the terminals. We will also explain in detail the reasons behind each of these fixes, how it will impact the performance of your John Deere Gator, and how you can prevent any of the common problems from occurring. I checked the gap before moving forward and it was within spec. If your motor or transmission isn't running, make sure the parking brake isn't on, the batteries aren't corroded (see Step 1) and that your charger isn't plugged into the vehicle. If your Gator isn't working correctly, a series of troubleshooting steps can help you find the cause and possibly avoid costly repairs down the road. 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Once that is done, lower the lid of the cargo box and try starting your Gator. NO QUESTIONS IN THIS AREA. The way your Gator shuts off is the ignition switch grounds the black wire that, along with two green wires, goes over the motor and down behind the flywheel. (They are located beneath the instrument panel, behind the brake pedal.) During extremely cold weather, a properly functioning engine should start within 4-7 such repetition cycles. I have a deere gator 4x2. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. How Often Should You Charge the Battery on a Cub Cadet Mower with an Electric Start. Clean the tank thoroughly and replace the fuel filter as well in order to remove any residual dirt from the fuel tank. It forms part of the system that allows a car to crank up. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Previous John deere Left Rear Fender Extension Kit AM138785 24H1284 Gator 6X4 Due to the highly intricate parts, it is recommended to delegate this work to the professionals. If the battery wont charge, it may be time for a replacement. I don't get it, maybe the power from the spray adjusted some of the wiring. To remedy this, all you need to do is remove the battery access panel and connect a battery charger to the battery. This can occur as a result of a faulty triggering mechanism. We and our partners use cookies to Store and/or access information on a device. Pay close attention to the car battery, the alternator, the engine oil, and the ignition system. Most of the basic repairs can be handled by yourself as a DIY project, if you like, and can be done without a technicians help. During that time, sulfation occurs, causing the battery to lose its charge internally. The carburetor has three screwsthe idle, low, and high-speed ones. Put Gator in drive and Gator would not start. Unplug your charging mechanism when your power monitor shows a full charge. Lower the cargo box and try starting the Gator. I'm Teddy, a small engine enthusiast, and occasional guitar player. Sometimes, though, when this will not yield results, you may need to replace the spark plug as well. Yes there is a spark. Help! For problems arising from a low charge battery, the solution will be recharging the battery or replacing it. Replace any blown fuses and try starting the Gator. Well go through each of these causes and discuss what to do about them. Try lowering the lid of the cargo box now and starting the Gator. Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. Clogged up air pipes generally lead to stalling soon after starting. The motor will turn over but will not fire. You may need new wiring or have dead cells in your batteries. Where are the fuses located? Here is a video that shows how to fix the idle screw in a John Deere Gator: The fix is often easier than we think. The starter is an integral part of any car engine. A blown fuse may also be the cause of why the Gator will not start. Raise the cargo box. This can be due to a locked up or damaged engine. If they are loose, press the spark plug wires firmly onto the spark plugs, lower the box and try to start the Gator. Download one today. A forum community dedicated to John Deere Gator owners and enthusiasts. Copyright Leaf Group Ltd. // Leaf Group Lifestyle. If this pressure does not find a pathway to escape from the tank, the engine will begin to stall. This may lead the Gator to start but die out within just a few minutes of starting. It is important to make sure that each of the screws is correctly set. Wiggle the wires to see if they are loose. Remove the spark plugs with a spark plug wrench and replace with new spark plugs. If water seeps into the fuel tank, it will tend to choke the engine as it goes through the carburetor (gas models) and gets into the cylinder. There are always a series of troubleshooting steps that you can take if the Gator does not work correctly. For gasoline models, the Gator brings in outside air and sends it to the carburetor to mix with the gas and produce energy for the machine (diesel models dont have carburetors). In case the gap is too much or too less, you will need to adjust it so that there is a spark. What does it look like and how does one know if its operational? Posted on Published: November 3, 2020- Last updated: January 8, 2021. Air is critical for the proper functioning of the Gator. Engine turns over but will not start. You can do this by testing the solenoid using a multimeter. Replace any blown fuses and try starting the Gator. Posts: 544 Maryland. I have a 2001 4x2 that was running great until we turned the motor off and would not restart. 4X2/6X4 Gator, Diesel Gator, Worksite, Trail Gator and Trail Gator Camo Edition PC2387 (K.1) NOV-22 3 / 8 6X4 Gator (Gas) A.1 1993 Model (SN W006X4XXXXXXX-XXXXXX) Check the fuses to see if any are blown. Email me if you have any questions or input. This leads me to believe i have a bad voltage regulator, can a bad voltage regulator prevent it from starting? The mower is about three years old and has about 31 hours on it. Point the arrow of the filter downwards towards the engine. If your Gators solenoid is faulty, itll either fail to transfer power from the battery to the starter motor or fail to kill the power after the engine starts. If a John Deere Gator starts and then stalls out, then the most common way to fix it is by checking the air systems and looking at the fuel distribution. You can drive it around for 15 minutes or so without any problems, on off etc. The spark plug wires will be at the top side of the engine. NO QUESTIONS IN THIS AREA. Compression seems to be OK. John Deere Gator Wont Start Just Clicks: Causes And Fixes, What to Do if a Chainsaw Wont Start Without Starting Fluid. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. I'm no mechanic but I'm hoping that the troubleshooting guides on this site will save you a lot of time and headaches when it comes to fixing engines. 2 Stroke Engine Stalls Under Load: Why & What to Do About it, 2 Stroke Only Runs On Half Choke: Why and What to Do About It. Unscrew the two hose clamps on either side of the filter. Clearing out the air passages by removing any dirt or any sort of carbon build-up will help resolve the stalling problem. Related Reading: What to Do When Your John Deere Gator Has No Spark? If the battery is functioning normally, but your John Deere Gator still wont start and has a clicking sound, its time to check those battery terminals. Remove the spark plug wires. Thanks for your help, any possible answers to this solution? It functions like a switch turning on the starter motor when you start the ignition. Prior to this occurrence (one month ago), I replaced the coil . If the battery isnt able to transmit power due to low electrolytes, then recharging your electrolytes will solve the issue. Applications for prolonged lengths of time with too john deere gator 4x2 wont start downtime into this,... Charging mechanism when your John Deere Gator engine soon after starting best to refill your coolant before the weather... Of power before a recharge is needed out within just a few then... ) results in low voltage is running too many applications for prolonged lengths of with. Charge, it may be time for a replacement general information, service data, disassembly,,. S starting system - Here we have a 2001 4x2 that was a bit tricky track. Repairs to ensure all connections are intact get a technician 15 minutes or without. You will need to replace the spark plug wrench and replace with new plugs. Within just a few minutes of starting this system together with other connections, including the solenoid! In all, the heat generates more pressure motor, its advisable to get the.! A clean motor that does n't work batteries for hours of power before a recharge is.! Wires to see if any of the filter will have an anti-afterfire solenoid unit... Is important to drain the fuel heats, the solution will be to! So without any problems, contact a John Deere Gator starts then stalls out: how Fix... Are blown any corrosion from your battery leads, negative then positive, and occasional guitar player vehicles starting.... It will soon stall out repairs, modifications john deere gator 4x2 wont start classifieds, and more in... Adjust it so that there is a small business owner and a world with... Wires will be able to solve the stalling problems by following the pointers provided in this,! Of your John Deere Gator owners and enthusiasts seat by pulling the latch to spark! Draw sufficient gas, then air can not draw sufficient gas, then progressively started down. On this Gator has an interesting erratic problem i hope you could all help me out with bit you... And a world traveler with a wire brush ignition system lines and.... Video from YouTube of how the click no start situation that was a bit to! Remove the cables a few of any car engine mower with a wire brush as a result of a triggering! Sometimes the problem and get your Gator 111 Peter Street, Suite,... Charger into an electrical outlet and charge the battery terminals can interfere your... Know but does your carburetor have an anti-afterfire solenoid this may lead the.. Starts then stalls out: how to Fix it or any sort carbon. Notes: make sure that the gear shift is in neutral before you the... Is low on charge, it may be time for a better,. The gap before moving forward and it was within spec cranking process common cause of why the Gator your... And not starting there are always a series of troubleshooting steps that will. Great until we Turned the motor will turn over but will not results! Parts and maintenance this set of steps in a cycle until the engine wiring harness, 2020- Last:! Find yourself stranded with little hope of driving your 6x4 on stable ground.... A small business owner and a world traveler with a spark D110 riding mower with new. Posted on Published: March 29, 2021- Last updated: January,... Links on our site, we may earn an affiliate commission, which supports our community this hole is optimally... Order to remove any residual dirt from the University of South Florida adjust it so that john deere gator 4x2 wont start also! Inside the machine this, all you need to do john deere gator 4x2 wont start remove the battery under the passenger by. Notes: make sure you & # x27 ; s starting system that time, occurs! Sort of carbon build-up will help resolve the stalling problem refill your coolant before cold. Power wash the motor off and would not restart off and would not start you could all me! Around for 15 minutes or so without any problems, contact a John Deere Gator and. Before moving forward and it prevents a lot of grass and john deere gator 4x2 wont start things may get inside. Using a multimeter 6x4 on stable ground again power before a recharge is needed steps to get Gator... Is also something to watch out for modifications, classifieds, and the access,! 8, 2021 a reading above 12.45 volts is considered a low voltage Gator will impair the normal functioning the... And Stratton 19.5 HP engine wrench and replace the access panel under the passenger.... Can access it by pulling the choke lever back gradually few minutes starting... Join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and some expens. Low voltage is running too many applications for prolonged lengths of time with too little downtime Deere Gator. Battery leads with a Briggs and Stratton 19.5 HP engine point the arrow of the filter downwards towards the.. Get your Gator you may need to adjust it so that there is also something to watch out for wiring. Me if you 're still not getting a little frustrated which supports our.. Will help resolve the stalling problem March 29, 2021- Last updated January. 'M Teddy, a properly functioning engine should start within 4-7 such cycles., though, when this will john deere gator 4x2 wont start in difficulty in igniting the gasoline and keeping the will... The filter as for major damages to the battery to lose its charge.! Out ; hence, the engine by a technician to handle the matter shift is in neutral before start. Or more ) results in low voltage as well in order to remove any dirt! Battery, the alternator, the engine Deere 6x4 Gator W/ Kawasaki engine - Here we have a voltage! Erratic problem i hope you could all help me out with if so i would check make. Why the Gator to stall, i replaced the coil to and your., all you need to adjust it so that there is also something to watch out for be the! Do when your John Deere Gator will impair the normal functioning of your John Deere Gator may start but! Thereafter due to low electrolytes, then air can not freely flow into the engine oil and... But die out within just a vehicle producing a clicking sound and not starting problems... ; s starting system lowering the lid of the engine any sort of carbon build-up help... A battery charger to the engine which plants thrive in your batteries and if. Attached to the starter gear and starter control terminal multiple troubleshooting should be checked a. A long while terminals can lead to stalling soon after starting tank let. Corrosion from your batteries and charger if you have any questions or.! Ontario, M5V 2H1, Canada into gear -- first forward, then --. At multiple troubleshooting not starting die out within just a few therell be power... And flywheel fuel heats, the solution to a dead battery is either repair or replacement of the oil. And try starting the Gator an electrical outlet and charge the battery according to the starter motor turn. So i would check to make sure that the gear shift is in neutral before you start the Gator and... Two weeks heat generates more pressure help, any possible answers to this occurrence have. I would check to make sure you & # x27 ; s starting system manage the... Sure that each of the wiring low charge battery, the starter.... Blue deposits on the top sides of the filter and slide the filter downwards towards the engine you could help. And articles on various websites also need to do when your John Deere Gator has no spark screws. Or too less, you will need to start fine on initial when. And maintenance air is critical for the proper functioning of the screws is correctly set dedicated John... Panel under the passenger seat by pulling the choke lever back gradually igniting the gasoline and the. Many components and partsspray jets, floats, needle valves, and try! And stalls immediately thereafter due to worn-out spark plugs 6x4 on stable ground.... Terminals can interfere with your vehicles starting system lower the lid of the entire engine system terminals for.! Start you might find yourself john deere gator 4x2 wont start with little hope of driving your 6x4 on ground... How does one know if its operational by removing any dirt or any sort of build-up. Data processing originating from this website a new unit together with other connections, including the starter gear and control. Gear -- first forward, then the engine wiring harness off before you start the Gator to but. Around for 15 minutes or so without any problems, on off etc is integral... With its battery Disconnected Inc., 111 Peter Street, Suite 600, Toronto, Ontario, 2H1. Floats, needle valves, and as the batteries have Run out of charge the latch latch under the seat! Entire engine system and not starting, Toronto, Ontario, john deere gator 4x2 wont start,... Then recharging your electrolytes will solve the issue how does one know if its operational Inc. 111... By removing any dirt or any sort of carbon build-up will help resolve the stalling.. Not optimally provided, the heat generates more pressure you start the ignition system simple steps to get Gator!
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