Prima Power SB Shear Brilliance

 

A Shear Brilliance a lemezlyukasztást és a derékszögű lemezdarabolást integrálja egy olyan egyedülálló termelékenységű technológiába, amit  a modern lineáris tengelymozgatás tesz lehetővé.

THE PROFIT

Lego concept line = SB line grows with your demand

Extremely high capacity with no compromise to quality and cost-efficiency

Automated flexible fabrication

No skeletons, less punching scrap - savings in raw material

No nibble marks

Reduced manufacturing costs

Faster return on investment

Brush tables for low noise level and to maintain perfect sheet surface quality.

30 tons punching force up to 8mm = various end user solutions

Shearing saves punching tools = fewer hits, less wearing = faster production and part flow

One SB cell = production of (average) 3 stand-alone machines = save floor space and manpower

 

FOOTPRINT

Operations can be handled from one side = simple, efficient factory logistics

Extremely high punching speed and forming accuracy = less scrap, accurate forming

Robust ”O” type frame for perfect tool alignment = less wearing of punching tools

Full 3m working area without repositioning = higher production volume and time savings

High material saving = 10% (average) better sheet utilization compared with stand-alone machine

Operations can be handled from one side = simple, efficient factory logistics

Extremely high punching speed and forming accuracy = less scrap, accurate forming

Robust ”O” type frame for perfect tool alignment = less wearing of punching tools

Full 3m working area without repositioning = higher production volume and time savings

High material saving = 10% (average) better sheet utilization compared with stand-alone machine

TECHNICAL DATA

Max sheet size

SB6: 3,074 mm x 1,565 mm   SB8: 4,300 mm x 1,565 mm

Ram force 30 tons

Max tools in turret / Max index tools  576 / 192

Hit speed, max. 1,400

Positioning speed, max. 244 m/min

Index tool rotation speed 166 rpm

Integrated punching and shearing with the high performance of linear drives

sb smallThe integrated punching and shearing concept provides one machine capable of transforming a full sized sheet into finished parts with scrap separated. These parts can be moved to final production stages without the need for secondary operations for costly material handling between loading, punching, shearing, sorting and unloading.

You can use pre-cut sheets, but normally standard size sheets are processed while major savings are achieved through efficient nesting. It is important not to think that this is the only way that Shear Brilliance can be operated. When you need just a punching operation, Shear Brilliance can be operated just as high-accuracy, high-performance turret punch press.

Today, right angle shear technology is used throughout the industrial world in most varied applications, in independent production cells, or in central units within automatic material handling systems up to a factory-wide FMS level.

Highlights

sb small2The utmost in efficiency and productivity through integrated punching / shearing and linear servo technology
Extremely high sheet positioning speed and acceleration
Axis positioning measured directly from moving table – no clearances and backlashes - part accuracy in its own class
Single clamping during the whole process
Sheet preloading and positioning of the sheet while the shear operates on the previous one
Very high tooling capacity
Customer-specified turret up to 576 tools.
MultiTools® for additional punching versatility
Upforming with programmable NC axis
Intelligent Stroke Control (ISC)
riged “O” frame
ACS = Automatic clearance setting integrated in shear unit
Shearing unit up to 5mm alumium, 4 mild steel and 3mm stainless steel

AUTOMATION

C-Conveyers – Drop boxes to max. 1, 000 mm x 1,200 mm parts
SU6 – Smart sorting conveyor under C-conveyers – shorter length of manufacturing line
STS – Part stacking and sorting solution up to 4,300 mm length (STS8)
COMBO – material storage to longer unmanned production
NT – Night Train storage for real lights out operation