Prima Power Combi Genius

 

State-of-the-art fiber laser cutting

A modern combi machine uses numerically controlled, servo-electric axes, which provides outstanding energy efficiency, low maintenance requirement and a high speed of operation. The cornerstones of its productivity include large tool capacity, the wide range of tools available and easy and fast set-up change. As the best laser power source for the combi machine, the genuine fiber laser has a very high efficiency. Its highest utilization degree is conveniently suitable for material thicknesses less than 8 mm designed for the machine. Forming and other auxiliary work stages and ease of use are further factors reducing the manufacturing cost per component thus making the combi machine a productive and competitive manufacturing solution.

 

Combi Genius with Compact Express

 

Combi Genius combines the benefits of this punching performance with the latest in fiber laser cutting, raising the productivity of the highly versatile integrated manufacturing concept to a new level. As the laser source, a fiber resonator of either 3 kW or 4 kW can be chosen. The optimized cutting head, collimator, transfer fiber and cutting parameters ensure a very high cutting quality and speed.

 

Easy cover protection system

Easy cover protection system around the machine is especially designed for the requirements of the combi machine. This provides protection from any scattered radiation of the fibre laser, but allows loading, unloading and maintenance procedures for the operator as easily as possible.

 

No setups

Unbeatable tooling concept by Prima Power is a time saver – no extra stops for tool changes, no setups – all tools are active for immediate use.SG turret with Prima Power tools

  • Compatible with different tool manufacturers
  • Multi-Tools®
  • Index tools
  • Intelligent ram

Large tooling capacity in active use

A totally re-designed turret which can be customized and optimized for any requirement. Simultaneously, a record-breaking number of 384 tools can be inserted in the turret. The maximum number of index tools has also been raised to 128.

Turret examples


20 hole turret: customer specific layout with 81 tools, of which 25 index tools.
16 hole turret: customer specific layout with 79 tools, of which 39 index tools.

Click the image to enlarge.

 

Intelligent ram

Intelligent Ram 3D

Intelligent ram is a rotating ram head which shortens tool change time and increases the number of tools in turret and especially that of index tools. Up to 300 kN servo-electric punching force can be selected for the ram. Automatic overload protection and automatic central lubrication ensure dependable machine operation.

 

More value to parts with special tools

High upforming

 

An additional forming cylinder is available. It is a servo-operated ram installed in the lower machine frame. It lifts the forming die to a programmed position. The cylinder provides 200 kN forming power for speedy making of complicated forms up to 16 mm (0.63″) in height (incl. sheet thickness). All forming tools are indexable.

 

Fast component identificationMarking samples w550

There are several solutions for adding information to components to ensure reliable identification with different types of marking tools. Combi Genius can also be equipped with an inkjet marker or a labelling device.

 

 

 

Easy and versatile tappingMultithread and sample

Further options include the servo-operated tapping unit TU6, an automatic six-head tapping station and tapping monitoring system.

Reliable laser cutting

The optimized cutting head, collimator, delivery fibre and cutting parameters guarantee the highest cutting quality and speed for the Prima Power combi machine in the market. The high-quality and powerful fibre laser is available either with 3 kW or 4 kW Prima Power CF resonator.

Combi Genius includes many safety systems to improve cutting performance and reliability. Lens protection window LPW prevents dust and spots on the lens. Laser plasma monitor LPM follows the cutting process and restarts it if necessary. Lens condition sensor LCS follows lens condition and informs the operator when lens requires changing.

For the laser-cut parts, two drop doors are provided as standard; 300 mm x 400 mm for quicker sorting and 800 mm x 800 mm for larger parts. New brushes on the chute top prevent scratches.

From the drop door, the parts are transferred by conveyor to the side of the machine to be unloaded manually or forwarded with different conveyor and sorting solutions.