Prima Power PunchBend
 
A Prima Power PunchBend egy új, automatizált technológia a méretre vágott, készre hajlított termékek gyártására.
 

THE PROFIT

 
In many applications and industries the use of cut to size material improves production economy considerably.
No skeleton-handling, machine process time is used efficiently, meaning more production
High component quality
Low maintenance costs
More production with less floor space
Less storage and work-in-progress
Less man hours and more machine hours due to tightly integrated processes
Less storage and work-in-progress
Shorter lead time for product changes and new products
Practically zero times for setup – fast, automatic change from one product to another
 

FOOTPRINT

Servo-electric technology - less energy – less waste of material – less CO2 – practically no hydraulic oil

Space saving and automated – less factory logistics

High efficiency – more output during machine run

High material savings – less burden on the environment

 

Fast, fully automatic operation
 
The PunchBend process is fully automatic:
1) Cut to size material is loaded to punching unit, automatic clamp settings is simultaneous
2) Material is processed (punching, forming, etc.) with punching unit
3) Processed part is picked up to bending unit and prepared for bending process; new material is loaded to punching unit
4) Part is processed by bending unit; the next sheet is punched simultaneously
5) Removal of ready-bent component
 
For a variety of applications
 
Applications vary, and the solution to meet to requirements can be found using special tooling and flexible bending technologies.
 
Productivity of the process is optimized according to the time needed for punching and bending. 
Versatility of the PunchBend solution can be increased with available options. With UDC and LT options it is possible to run the punching unit and bending unit separately, allowing nest sheet production with the punching unit and the possibility of running external parts with the bending unit. 
Further, more material addresses can be added using different types or storage connections, and unmanned process time extended with automatic unloading and stacking systems. 
 
 

1. Two wagons for cut to size sheet material

2. Loading device of punching unit

3. Servo-electric punching & forming unit

4. Tulus® graphical interface

5. Loading device of bending unit

6. Servo-electric bending unit

7. Free roll table for removal of ready components